The surface treatment requirements of lamp products are high, and perfect mirror polishing is necessary.
Your Professional Auto Lamp Mold Manufacturer!
Taizhou Huangyan Migao Plastic Mould Co., Ltd. was registered in July 2020, Our company has been to light electric vehicle, new energy vehicle mold and plastic parts production as the leading, in addition to daily necessities container series, turnover box tray series and other plastic mold production, with a high level of design and development.
Professional Team
with a production area of more than 10,000 square meters and more than 30 management talents, including more than 20 professional designers.
advanced equipment
We have high-speed milling, CNC milling, electric pulse, high-speed carving, five-axis high-speed milling, drilling machine, injection molding machine, mold matching machine, line cutting, and other advanced production equipment.
Technology R & D
We focus on mold research and development and have successfully developed a gas-assisted injection molding process mold, which has been highly praised by customers.
24H Online Service
Our customer service representatives are available 24/7 to assist you with any inquiries, technical issues, or after-sales services.
Auto lamp mold refers to a specific type of mold used in the manufacturing process of automotive lamps. It is a tool or die that is used to shape and form the various components of an automotive lamp, such as the lens, housing, and reflector. The mold is used to create multiple identical parts efficiently and accurately, ensuring consistency and quality in the final product.
Mold steel: Import P20H,2738H or customer specified
Mold manufacturing time: About 90 days
Mold surface treatment: Shiny surface
Injection system: Hot runner
Ejection system: Ejection block
Cycle time: 180 seconds
Mold life: More than 500,000 mold
Advantages of Auto Lamp Mold
Increase Productivity
In an automobile manufacturing company, production efficiency is a crucial indicator. The lamp mold production method makes the production process of auto parts more automated and standardized, greatly shortening the production cycle and improving production efficiency.
Ensure Product Quality
As a high-precision, high-safety vehicle, the quality requirements of automobiles are very strict. The accuracy and stability of the lam mold can ensure that the size and quality of auto parts fully meet the design requirements, thereby reducing the product defect rate and improving product quality.
Reduce Manufacturing Cost
The automation and standardization of lamp mold production methods can reduce labor costs and human errors. At the same time, the mold production method can also realize the optimal utilization of materials, reduce waste, and reduce production costs.
Precision and Accuracy
Auto lamp molds are designed with high precision and accuracy, ensuring that the final automotive lamps are produced with consistent quality. The molds allow for tight tolerances, resulting in a precise fit and finish of the lamp components.
Adapt to Customized Production
The use of auto lamp mold makes customized production possible. By changing the design of the mold, automakers can flexibly meet the individual needs of different customers, increase product diversity, and enhance market competitiveness.
Adaptability to Various Molding Techniques
Auto lamp molds can be used for various molding techniques, such as injection molding or blow molding, depending on the specific requirements of the automotive lamp.
Headlights
Auto Lamp Molds are used to produce the plastic housings, lenses, and reflectors for headlights. These molds enable the creation of complex shapes, lens patterns, and light distribution designs required for different types of headlights.
Taillights
Taillights are essential safety components in vehicles, and Auto Lamp Molds are used to manufacture their plastic housings, lenses, and light guides. The molds allow for precise molding of various lens designs, colors, and light distribution patterns.
Turn Signals
Auto Lamp Molds are utilized to produce turn signal lamps, including both front and rear indicators. The molds enable the production of clear or colored lenses, as well as the integration of LED or traditional bulb light sources.
Other Lighting Component
Auto Lamp Molds are also employed to produce various other lighting components found in vehicles, such as daytime running lights (DRLs), side markers, license plate lights, and interior lighting fixtures.
Fog Lights
Fog lights improve visibility in adverse weather conditions, and Auto Lamp Molds are used to manufacture their plastic housings, reflectors, and lenses. These molds enable the production of specific beam patterns and light diffusion characteristics required for fog lights.
How to Control the Quality of Auto Lamp Mold
1. Mould design control
MIGAO MOULD can provide product analysis reports and will feedback to customers with issues arising on the product drawing, such as the Thin thickness area, shrinkage mark, welting mark, Air vent, undercuts, gate location, gate type, etc.
After the design is finished, we'll check on the Mould strength, part line, cooling system, interference area, Thin thickness area, etc. To be sure the drawing provided by MIGAO MOULD is in excellent status for the longer mold life and work efficiency for customers.
2. Mould material control
Steel suppliers are requested to provide a steel quality guarantee certificate and steel certificate, MIGAO MOULD will do a steel inspection before acceptance.
3. Mould Processing quality control
Controlling key procedure quality and managing the project progress according to mold processing documents, MIGAO MOULD provide weekly progress and quality reports to customers.
The mold technician is required to check the Mold appearance, cooling system, mold assembly, and process procedures carefully according to MIGAO MOULD standards and customer standards.
4. Mould spare parts purchasing and control
We'll focus on qualified spare parts to meet customer requirements on standard parts models, standard quality, and needed purchase time.
5. Mould assembly control
Physical processing will be undertaken as per the established procedure documents and be inspected relatively, strictly checking on the matching between core, cavity, inserts, guide pillar, return pin, angle lifter, sliders, ejector pin, cooling system, connector, etc
6. Mould check before shipment
Prepare documents before shipment, such as spare parts list, mold testing video, processing files, and 2D/3D drawings. For sure we'll pack and ship as per the customer's requirements with safety protection for sea and air shipment.
Maintenance of auto lamp molds is crucial to ensure their longevity and optimal performance. Here are some key maintenance practices for auto lamp molds:
Cleaning
Regular cleaning of the mold is important to remove any residue or contaminants that may affect the quality of the molded parts. Use appropriate cleaning agents and techniques to avoid damaging the mold surface.
Lubrication
Proper lubrication of the mold components is essential to prevent friction and wear. Apply a suitable mold release agent or lubricant to ensure smooth movement of the mold during the molding process.
Inspection
Regularly inspect the mold for any signs of wear, damage, or misalignment. Check for any cracks, chips, or deformation in the mold surface, as well as any loose or damaged components.
Repair And Maintenance
If any damage or wear is identified during the inspection, perform necessary repairs or maintenance.
Corrosion Prevention
Protect the mold from corrosion by applying appropriate anti-corrosion coatings or treatments. This is particularly important for molds made of steel or other susceptible materials.
Storage and Handling
Properly store and handle the mold to prevent damage. Store the mold in a clean and dry environment, away from corrosive substances.
1. Received inquiry
By email, Online Talking, or telephone call.
2. Quote within 24 hours
Send you quotation sheet with all details information
3. Negotiation
About quality, price, delivery time, payment, shipment, etc.
4. Place an order
According to the customer's requirement to make the mold.
5. Drawing
The customer confirms the final drawing.
6. Mould
Preparing steel, shaping, Surface grinder, dowel pin drilling, datum axis, CNC, Milling, Wire Cutting, EDM, Benching, Polishing.
7. Sample 1st Trial
If the 1st sample does not satisfy the customer, we modify the mold until meets the customer's satisfaction.
8. Confirm the final Sample
Check and approve the sample.
Q: What is an auto lamp mold?
Q: What materials are auto lamp molds made of?
Q: What factors should be considered when designing an auto lamp mold?
Q: How are auto lamp molds manufactured?
Q: What are the surface treatments applied to auto lamp molds?
Q: How long does it take to manufacture an auto lamp mold?
Q: How are auto lamp molds maintained?
Q: How are auto lamp molds tested for quality?
Q: What are the benefits of using auto lamp molds?
Q: Are auto lamp molds customized for specific automotive models?
Q: Can auto lamp molds be reused for different lamp designs?
Q: Can auto lamp molds be repaired if damaged?
Q: Do auto lamp molds have a limited lifespan?
Q: What are the challenges in manufacturing auto lamp molds?
Q: Can auto lamp molds be recycled?
Q: How are auto lamp molds stored when not in use?
Q: Are there any alternatives to auto lamp molds?
Q: Are there any safety precautions when working with Auto Lamp Molds?
Q: What is the future of Auto Lamp Molds?
Q: Can auto lamp molds be exported or imported?
Hot Tags: auto lamp mold, manufacturers, factory, customized, quotation, made in China, Automotive Door Panel Interior Parts Mold, Car Parts Mould, Auto Lamp Mold, Auto Bumper Mold, Auto Instrument Mold
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